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Kabelassistent - Digital Assembling Tools


The strand Vario Trolley with Pick-By-Light


Vario Trolley is the variable strand trolley that you can adapt to your production requirements at any time.

The Kabelassistent W 12 program on the server controls all pick-by-light functions and processes the signals from the confirmation buttons. For example, Kabelassistent can light up a lamp for picking a single strand or the lamps for a whole group of strands.

The arrangement of three lights in traffic light colors speaks a clear language and is easy to recognize even for employees with red-green weakness. After all, 9% of all men have a red-green weakness or are even red-green blind.


Strand Vario Trolley for wire harness production

Thin, highly flexible strands with 0.14qmm and 10qmm H07V-K next to them on the same strand trolley? Is that rational in the long term? The answer to this question is the Vario Trolley strand trolley. You can customize it to suit your order.

Vario Trolley consists of a trolley, which we can supply in various widths, with a mounted support beam and ballast for an absolutely stable stand. We equip the support beam with the right number of support arms for your production. And each support arm is also fitted with the right number of hooks.

You can adjust the number of hooks and arms at any time to meet changing production requirements. Removing arms or retrofitting or moving them is a matter of minutes thanks to the bus cabling of the Pick-By-Light controllers.

You can not only change the number of arms and hooks. You can also adjust the height and angle of the support arms at any time to optimize the ergonomics of your production.

The 30 mm tube structure of the support arms in the item Lean Production Building Kit System gives you a stable basis for individual extensions that can be tailored to the pre-products being processed.

The chassis of the Vario Trolley is designed for a load capacity of 250 kg, the individual arms for 25 kg each. A ballast on the chassis frame gives the Vario Trolley tremendous stability against tipping, even when a full load of long strands swings onto its side.


Strand Vario Trolley with pick-by-light
Strand Vario Trolley for wire harness production

A Leanpick signal head is built into each hook. These signal heads are characterized by the high luminosity of the signal lights. The buttons have a short stroke and are extremely smooth-running. Employees do not feel that pressing the button to confirm the removal of a wire is an additional workload. The signal heads are so robust that they can withstand years of rough handling when hanging heavy strands and the hardest of button presses.

The control computer of the VarioTrolley with Kabelassistent communicates via WLAN to ensure that the Pick-By-Light system is mobile. The Pick-By-Light system gets its power from an 18 V sliding tool battery. We offer you a choice of battery systems from Makita, Bosch or Metabo, so you probably already have a charging infrastructure that you can also use for the Vario Trolley. A new 6 Ah battery supplies the Pick-By-Light system with power for around 20 hours.


The variable strand trolley with Pick-By-Light


 ✓ Easy adaptation to future requirements
 ✓ Optimum ergonomics
 ✓ Cordless mobility without extension cables
 ✓ Competent, fast service from a single source
 ✓ Service without start-up times via remote maintenance
 ✓ High level of occupational safety
 ✓ State-of-the-art electronics
 ✓ Robust and sustainable construction


Vario Trolley - the variable strand trolley with Pick-By-Light:

Catalog on german "Vario Trolley 2023"



Wire harness assembly tools



We look forward to your call and will be happy to give you more information about wire harness manufacturing with Kabelassistent.


Contact

Kabelassistent
Digital Assembling Tools
Frank Hirsch
Ruländerstraße 11
79418 Schliengen
Deutschland

Email: info@kabelassistent.eu

Tel.: ++49 / 76 35 / 82 716 50

Fax: ++49 / 76 35 / 82 716 20

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    Kabelassistent
    Digital Assembling Tools
    Frank Hirsch
    Ruländerstraße 11
    79418 Schliengen
    Deutschland

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